EOL Battery Testing System

CE-6002-200V200A-EOL

Lithium battery pack End-of-Line (EOL) testing. A one-stop high-precision platform for safety inspection and performance validation of power batteries, covering safety compliance testing, BMS integration, charge/discharge cycling, and data traceability.

Comprehensive battery safety performance testing.

  • High-voltage safety compliance testing: Supports insulation resistance (0.1MΩ–500GΩ) and DC/AC withstand voltage testing, ensuring battery systems meet international safety standards.
  • Intelligent alarming and protection: Combines hardware-level overvoltage/overcurrent/overtemperature protection with software-programmable safety thresholds (voltage/current limits) for dual-layer risk mitigation.
  • Failure mode simulation: Integrates short-circuit detection, HVIL (High Voltage Interlock) verification, and simulated collision signals to expose design flaws proactively.

High-precision battery performance testing.

  • Integrated charge/discharge: Single-channel 40kW power with 0-200V/±200A range, covering full lifecycle testing of power batteries.
  • Accurate resistance diagnostics: Dual-mode DCIR (±0.05% accuracy) and ACIR (3mΩ–300Ω range) measurements to rapidly identify cell inconsistencies.
  • Dynamic performance validation: Current response time ≤3ms and minimum step duration 0.1s, compatible with fast-charging protocol validation and transient condition simulation.

Deep compatibility with mainstream BMS protocols.

  • Full BMS functional verification: Supports CAN communication (DBC configuration), SOC calibration, cell balancing diagnostics, and fast/slow charge state simulation for BMS-battery system co-testing.
  • Multi-dimensional data cdomparison: Automatically aligns BMS-reported data (voltage/temperature/voltage deviation) with device-measured values, visualizing accuracy deviations in real time.

Programmable testing & data processing platform

  • Customizable workflows: Define test parameters, items, and sequences flexibly.
  • Data traceability: Supports TCP/IP communication and wireless barcode scanners (1D/2D codes) to automatically link test data with battery IDs.
  • One-click reporting: Exports test results to Excel/TXT formats with automatic synchronization to MySQL databases.

MES/communication bus expansion.

  • Multi-protocol support: CAN/CANFD, RS485, RS232, Line, LAN.
  • MES integration: Compatible with custom MES systems via open APIs for secondary development.
  • BMS universal compatibility: Built-in DBC converter for multi-standard BMS interfaces.
  • Multi-device synergy: Controls environmental chambers, chillers, and auxiliary equipment for complex scenario simulations.
ModelCE-6002-200V200A-EOL
Charge/Discharge Testing
Voltage Range12V ~ 200V
Voltage Accuracy±0.02% F.S.
Current Range0A ~ 200A
Current Accuracy±0.05% F.S.
AC Impedance Meter
Range3mΩ–300Ω
Accuracy±0.5% rdg ±10 dgt
Resolution0.1μΩ
Withstand Voltage Tester
DC0.05kV ~ 6kV
AC0.05kV ~ 5kV
Multimeter
DCV100mV ~ 1000V
Resolution6½ digits
Insulation Resistance Simulator
Insulation Resistance Simulator50Ω ~ 1000MΩ
Resolution±50Ω
I/O Communication
IO4 × CAN
4 × 485
1 × RS232
6 × Activation Signals
Call Sales
+86 13430918438

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